Capabilities
Max Forming Area
Our thermoforming infrastructure supports large-format and medium-format forming, enabling production of trays, covers, panels, and specialty components across a wide size range. The available forming area allows us to manufacture both compact precision parts and large industrial packaging solutions.
Maximum Formable Area:
3000 mm × 1500 mm
(3.0 meters × 1.5 meters)
Large forming capacity helps reduce part segmentation, improves structural integrity, and supports efficient single-piece forming wherever product design permits. This capability is especially beneficial for automotive packaging trays, separator trays, and large protective covers.
Materials Can Be Thermoformed
Thermopack processes a wide range of engineering and packaging-grade thermoplastic sheets based on end-use performance requirements. Material selection is guided by strength, clarity, impact resistance, thickness, and environmental exposure needs.
Standard Materials That Can Be Thermoformed
ABS
HIPS
PVC
PET
Acrylic (PMMA)
HDPE
Specialty Thermoforming Materials
PMMA / ABS
PC-ABS
PET-G
EVA Foam
Fabric Laminated EVA
TPU
TPO
ESD HIPS
ESD PET
We regularly thermoform materials such as PET, PET-G, ABS, HIPS, PVC, HDPE, EVA, TPU, TPO, and multi-layer sheets based on application requirements.
Material options are chosen in consultation with customers to match functional and lifecycle requirements.
These materials are commonly used in automotive, packaging, electrical, electronics, and industrial enclosures.
No of Lines & Brand of Machines
Our facility operates multiple thermoforming and cut-sheet production lines to support diverse product geometries and varying production volumes. Automated and semi-automated systems ensure stable forming conditions, dimensional consistency, and repeatable output quality.
Thermoforming Production Capacity
Roll-Fed Thermoforming Lines
3 roll-feeding lines
Suitable for material thickness up to 1.5 mm
Ideal for high-volume, lightweight components
Cut-Sheet Thermoforming Lines
5 cut-sheet thermoforming Lines
Handles material thickness up to 10.0 mm
- Maximum Formable Area: 3000 X 1500 X 750
Suitable for thick-gauge structural parts
CNC Trimming & Finishing
2 CNC 5 Axis routers for precision trimming
Consistent dimensional accuracy
Improved repeatability for mass production
Processing capability includes:
• Automatic thermoforming lines
• Cut-sheet forming systems
• Multi-size forming platforms
• CNC and robotic trimming support
• Precision profile trimming
• Batch and high-volume production handling
Multiple line availability enables flexible scheduling, improved throughput, and uninterrupted production continuity.
In-House Tooling Facility
A key capability strength is our in-house tooling facility, which provides end-to-end control over mold and tool development. This significantly reduces dependency on external vendors while improving development speed, dimensional accuracy, and process reliability.
Our tooling capability includes:
Mold design and development
Tool fabrication coordination
Tool trials and validation
Tool modification and repair
Faster prototype-to-production transition
Reduced lead times
In-house tooling integration enables quicker design iterations and more reliable production readiness.
This capability supports vacuum forming, pressure forming, twin sheet forming, and specialty thermoforming applications, enabling us to produce complex components with consistent quality and optimal material usage.
Thermoforming Expertise
Thermopack specializes in advanced thermoforming processes for manufacturing precision-engineered plastic components used in demanding industrial environments. Our expertise covers multiple thermoforming techniques that allow us to produce components with high dimensional accuracy, structural strength, and excellent surface finish.
Our thermoforming capabilities include
• Vacuum forming
• Pressure forming
• Twin sheet forming
• Fabric-laminated thermoforming
• ESD-safe thermoformed products
These processes allow us to manufacture lightweight yet durable plastic components for industries such as automotive, electronics, packaging, and industrial equipment.
Our tooling expertise and controlled production processes ensure repeatable quality, optimized material usage, and efficient large-scale production.
Rotomoulding
In addition to thermoforming, Thermopack also offers rotational moulding (rotomoulding) capabilities for producing large, hollow plastic components with excellent strength and durability.
Rotomoulding allows uniform wall thickness, high impact resistance, and strong structural performance, making it suitable for industrial containers and large molded products.
Rotomoulding Capacity
Maximum part size:
Up to 1000 liters capacity
Number of moulds mounted:
Up to 4 moulds
Materials used in Rotomoulding
Standard Materials
• HDPE
• LLDPE
Specialty Materials
• XLPE
• ABS
Our rotomoulding process ensures reliable production of large plastic components with consistent quality and long service life.